IATF 16949 certified aluminum casting facility
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Certifications &
Quality Systems

IATF 16949:2016 certified aluminum casting manufacturer. ISO 9001, ISO 14001, ISO 45001. Full PPAP capability with in-house CMM, X-ray, and spectrometer testing.

Our Certifications

Global Standards,
Verified Quality

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IATF 16949:2016

Issued by: BSI (British Standards Institution) Year: 2018 (renewed 2024)

Scope: Design, development, and manufacture of aluminum alloy castings for automotive applications

ISO 9001:2015

Issued by: BSI Year: 2015 (renewed 2024)

Scope: Quality management system for aluminum casting manufacturing

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ISO 14001:2015

Issued by: BSI Year: 2017

Scope: Environmental management system

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ISO 45001:2018

Issued by: BSI Year: 2020

Scope: Occupational health and safety management system

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IATF 16949:2016 Certified

The automotive industry's most rigorous quality management standard

What IATF 16949 Certification Means for You

IATF 16949 is the global quality management system standard for automotive suppliers. Developed by the International Automotive Task Force (IATF) in collaboration with ISO, it integrates ISO 9001 requirements with automotive-specific demands for defect prevention, supply chain management, and continuous improvement.

Our IATF 16949:2016 certification, issued by BSI (British Standards Institution) and renewed in 2024, demonstrates our commitment to zero-defect manufacturing, robust process control, and full traceability — requirements that automotive OEMs and Tier 1 suppliers demand from their casting partners.

Key Benefits of Working with an IATF 16949 Certified Foundry:

  • Defect Prevention: APQP, FMEA, and control plans minimize risk of quality issues reaching production
  • Full Traceability: Every part tracked from raw material heat to finished casting serial number
  • PPAP Capability: Complete documentation packages per AIAG standards (PSW, dimensional reports, material certs, capability studies)
  • Continuous Improvement: Internal audits, management review, and corrective action systems ensure ongoing quality enhancement
  • Supplier Confidence: IATF certification accepted by all major automotive OEMs globally without additional audits

Testing & Inspection

In-House Inspection
Equipment

State-of-the-art testing and inspection equipment for dimensional accuracy, material verification, non-destructive testing, and mechanical property validation.

Dimensional Inspection

Hexagon CMM (Coordinate Measuring Machine)

Model: Global S 7.10.7Accuracy: ±(2.5+L/300) µm

Mitutoyo Height Gauge

Model: HDS-3020Accuracy: ±0.01 mm

Mitutoyo Caliper & Micrometer Set

Profile Projector

Model: CPJ-3015Mag: 10×–100×

Material Analysis

Oxford Foundry Master Pro Spectrometer

Real-time alloy composition analysis for all 28 elements in aluminum alloys

Metallurgical Microscope

Model: Olympus GX51

Microstructure analysis, grain size measurement

Brinell Hardness Tester

Model: HBE-3000A

Hardness testing per ASTM E10

Non-Destructive Testing (NDT)

X-Ray Digital Radiography System

Model: Y.MU2000-D

100% X-ray inspection for internal porosity detection, 0.3 mm resolution

Helium Leak Detector

Model: ASM 340

Leak testing for pressure-tight components, sensitivity 5×10⁻¹¹ mbar·L/s

Dye Penetrant Testing (PT) Station

Surface crack detection per ASTM E1417

Mechanical Testing

Universal Testing Machine (UTM)

Model: WDW-100ECapacity: 100 kN

Tensile, compression, bending tests per ASTM B557

Impact Testing Machine

Model: JB-300B

Charpy impact testing per ASTM E23

Fatigue Testing Machine

High-cycle fatigue testing

Surface & Environmental Testing

Surface Roughness Tester

Model: SJ-210Accuracy: Ra 0.01 µm

Salt Spray Test Chamber

Model: YWX-750

Corrosion resistance testing per ASTM B117

Coating Thickness Gauge

Model: CM-8856

Anodizing/powder coating thickness measurement

Automotive Compliance

PPAP Documentation
Capability

Production Part Approval Process (PPAP) documentation per AIAG (Automotive Industry Action Group) standards. We support PPAP Level 3 and Level 4 submissions for automotive customers.

PPAP Level 3

Standard automotive industry requirement. We provide:

Part Submission Warrant (PSW)
Dimensional inspection report (full layout)
Material test results (chemical composition, mechanical properties)
Initial process studies (capability studies for critical characteristics)
Measurement system analysis (MSA/GR&R)
Appearance approval report (AAR) if required
Sample production parts (minimum 300 pieces from production tooling)
Master sample
Checking aids (fixtures, gauges if applicable)
Customer-specific requirements documentation

PPAP Level 4

For higher-risk or safety-critical parts. Includes Level 3 plus:

Complete material and performance test results
Qualification test results (environmental, durability, fatigue)
Process FMEA (Failure Mode and Effects Analysis)
Control plan
Process flow diagram

Quality Management

End-to-End Quality
Control Processes

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Incoming Material Control

100% spectrometer verification of aluminum ingot alloy composition. Certificates of analysis (CoA) from suppliers archived. Raw material traceability by heat/lot number.

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In-Process Inspection

Statistical Process Control (SPC) for key casting parameters: pouring temperature, cooling time, mold temperature. Real-time monitoring via AI-powered process control system. Automatic alerts for out-of-spec conditions.

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Final Inspection & Testing

100% dimensional inspection of critical features. X-ray inspection for pressure-critical parts. Leak testing for pump/valve housings. CMM inspection per sampling plan. Full traceability from raw material to finished part.

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Continuous Improvement

Monthly internal audits per IATF requirements. Root cause analysis (8D methodology) for any non-conformances. Corrective/preventive action (CAPA) system tracked in ERP. Annual management review of quality metrics.

Independent Verification

Third-Party Testing Partners

We collaborate with globally recognized testing laboratories for independent material verification, certification, and compliance testing.

SGS
Material testing, dimensional inspection, chemical analysis
TÜV Rheinland
Product certification, safety testing, environmental compliance
Intertek
Material verification, mechanical property testing, failure analysis
Bureau Veritas
Supply chain audits, quality system verification

Need Quality Documentation?

Request copies of our certification documents, inspection equipment calibration records, or PPAP samples. Our quality team responds within 24 hours.